Special Customized Products

/Special Customized Products
Special Customized Products 2018-06-12T11:02:54+00:00

INSERT MOLDED PARTS

Combining the strength of stamping and molding, TT has been developing critical insert molded (Over molded) parts for the auto and electrical industries. Precise molded components are used in critical applications such as sensors, ignition contacts and relay bases.

CUSTOM BUILT STAMPED PARTS

Any ideas from the customer can be converted to parts with ease by the excellent team @TT. We can offer solutions right from part design, tooling and production in close interaction with clients. Major progressive tools are made for complicated parts that fit precise molding applications.

BULB HOLDER ASSEMBLIES

We work with various Tier 1 manufacturers for new product development. TT designs terminals and molds required for Bulb Holder Assembly while completing the necessary inspection requirements.

ELECTRICAL JUNCTION BOXES

TT has developed a series of Fuse boxes, Relay Bases and Frames which offers flexibility in designing any circuits. The flexi options offers to play around with a number of fuses (Mini / Blade / Midi), Relays (Micro / Mini / ISO ) to accommodate additional equipment requirements of automobile harnesses. We also offer to design fresh assembly solutions for our customer’s specific requirements.

CUSTOM BUILT CONNECTOR AND ASSEMBLIES

MODULAR FUSE AND RELAY ASSEMBLIES

Looking at the additional requirements of automobile electrical circuits, TT has been designing completely new assembly solutions to accommodate the additional need for relays, fuses and diode assemblies. A variety of combinations are designed for customers to choose from, which can meet their needs arising out of the additional circuit requirements to improve automobile electronics. The modular are designed with secondary locks for highest reliability and stackable for infinite possibilities.

PIERCING SPLICE TERMINALS

Splice terminals are specifically designed to terminate the magnet wire to itself or in combination with standard solid or stranded lead wire.
Splices have sharp edged serrations inside the crimp barrel. these serrations made by a special process, pierce the insulating layer of magnet wires in a manner that provides a large contact area.
In addition, copper or aluminum magnet wire, or a combination of both, can be terminated. When required, copper or aluminum magnet wire can be combined with standard, pre-stripped solid or stranded lead wires.
This is available in 5, 7 & 9 serration versions for termination in the 600 ~ 3000 CMA.

PRODUCT FEATURES

  • In a single crimping operation, enameled winding wire’s insulation layer is pierced due to the sharp serrations of the terminal and hence achieving electrical & mechanical contact with the lead wire.
  • Terminating up to 2 magnet wires together with a stranded lead in one barrel.
  • No need to remove/scratch the enameled insulation from the magnet wire for this termination.
  • High termination rates, low wire consumption and the elimination of rejects caused by the solder flux or heat damage results in the lowest applied costs
  • Strip formed splices terminated in automatic crimping machines for high production rates with higher consistency
  • Excellent tensile strength – Vibration resistant
  • Available n side feed and back feed chain form

APPLICATIONS

  • Motor windings & terminations
  • Coil connections
  • Transformer windings & terminations
  • Solid wire connections
PART NO. NO. OF SERRATIONS FINISH RAW MATERIAL CHAIN FORM
TT-1734 5 Natural CuZn 37 Side Feed
TT-1221 7 Natural CuZn 30 Side Feed
TT-1421 7 Natural CuZn 37 Side Feed
TT-1728 9 Natural CuZn 37 Side Feed
TT-1728(MTC) 9 Mat Tin CuZn 37 Side Feed
TT-1768 9 Natural CuZn 37 Back Feed
TT-1768(MTC) 9 Mat Tin CuZn 37 Back Feed